The implementation of automation and robotics solutions in production is an investment chosen by companies across various industries. These processes hold a particularly important place in businesses within the automotive sector. The broadly understood automotive field uses these technologies, among other things, to create advanced welding stations. Another application of robots and automated solutions is the production of car windows. See how workstations – and even entire robotic production lines – created by our company can support this process.
Production of car windows
Although manufacturing technologies continue to evolve, the basic principles used today in car window production were introduced back in the 1950s. It was during that time that car manufacturers began using curved glass panes and materials designed either to shatter into small pieces or to remain in one piece in the event of an accident, minimizing the risk to the driver and passengers.
Automation of production processes and technological advancements have led to the widespread use of tempered and laminated glass today. It is also possible to create a variety of shapes for individual models. Thanks to this, these products can meet increasingly strict legal standards, which translates into improved user safety. For the same reason, the lifespan of car windows has significantly increased. Practically the only real threat to them is cracking caused by minor collisions or accidents. Regular, everyday use of a car does not significantly affect their wear.
Automation of car window production
In the case of so-called Safety Glass, which is designed to remain in one piece even in an accident, the automation of car window production can cover nearly the entire process. The glass is cut and excess material is broken off. All of this is done according to the pattern and specifications of a given car brand. Next, a layer of ceramic enamel is applied, which protects against sunlight and facilitates installation in the vehicle. The following stage is the actual shaping of the product. The combination of technology and advanced furnaces allows even complex forms to be created, precisely matched to a specific car model and the manufacturer’s exact guidelines.
The second commonly used car window manufacturing process is lamination. Under sterile conditions, with no risk of dust or dirt getting between the two glass panes, a PVB film is placed between them. Next, the glass is sealed in a bag and the air is machine-vacuumed out, followed by bonding. The final stage involves creating a permanent, durable bond at high temperature and under the appropriate pressure.
Modern technologies in car window manufacturing
The need to bond individual components, combined with repetitive work in high-temperature conditions, makes car window production an ideal environment for implementing automation in automotive industry. This allows for the elimination of errors that could arise from the prolonged repetition of the same tasks by humans. Additionally, it reduces the risk of workplace accidents by isolating workers from the most hazardous stages of production conducted at high temperatures. It is also an excellent way to optimize production costs.
Importantly, we offer the possibility of producing both individual machines and fully robotic production lines. Before delivering the final solutions to the client, we conduct consultations and in-depth analyses to tailor the solutions to individual needs, as well as, for example, the specific characteristics of the spaces where the work will be carried out. Additionally, before starting machine production, the client receives a detailed design complete with visualization. This ensures that the car windows delivered to the end users provide an even higher level of safety and driving comfort.
